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Td05 onto a corsa b

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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 10:08 am    Post subject: Td05 onto a corsa b Reply with quote

Started fitting up the turbo last night and stumbled across a bit of a space issue... There is non lol





and the fact that the turbo is the wrong way round makes getting the intercooler pipework right look a right pain in the ass, anyone got any info on how others have done evo turbo on a corsa b

I am going to need to start chopping bits but don't want to damagecthe car sructually so all suggestions welcome
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fennyLET



Joined: 13 Sep 2007
Posts: 3647
Location: Kings Lynn (Norfolk)

1994 Vauxhall Astra

PostPosted: Wed Jul 14, 2010 10:13 am    Post subject: Reply with quote

CHOP CHOP CHOP
HIT HIT HIT
SMASH SMASH SMASH

Jobs a goodern Thumbs Up
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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 10:31 am    Post subject: Reply with quote

Am I ok to chop the cross member that you can see as it's fouling on the black pipe you can see? Will I be able to do this without needing to turn the turbo round or without turning the top hat round and doing it backwards

cheers
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Your more annoying than a cock up the arse........

and i would really hate that!!


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Jonboy



Joined: 15 Nov 2006
Posts: 1283
Location: Cambs

1979 Ford Escort

PostPosted: Wed Jul 14, 2010 11:28 am    Post subject: Reply with quote

Which manifold are you using Rich ?

I remember the pics that Dewis posted and that turbo sat really close to the block so I assumed clearance wouldn't be too much of a issue.
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chip



Joined: 11 Oct 2006
Posts: 17669
Location: Somerset

1990 Vauxhall Nova

PostPosted: Wed Jul 14, 2010 11:32 am    Post subject: Reply with quote

Do you mean this black pipe:


If so, just get a pipe with an elbox in it, dont start cutting the cross member around just to avoid a pipe that can easily be changed.
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Under 400bhp makes baby jesus cry.
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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 11:54 am    Post subject: Reply with quote

Yes I mean that black pipe, I guess o could wait for Adam to come back and see if he can make me one with an elbow on it. Lol

also the actuator won't fit on either, could also do with bastardising that and refitting at a different angle

it's going to be a fucking tight fit all round though, think I will have to switch to push fans fitted the other side too as it comes out quite a hit further than the origional turnover so to get the rad on and the intercooler all behind the bumper is going to be tight lol

we were going to just chop that black pipe but I guess I would then end up with the boost pipe popping off all the time as I would have removed the lipped edge
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Your more annoying than a cock up the arse........

and i would really hate that!!


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alistairolsen
Token Scot
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Joined: 07 Nov 2006
Posts: 2891


1998 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 12:23 pm    Post subject: Reply with quote

rotate the compressor housing around so that the outlet points down and back then cut down the black pipe to leave a stub and get the end rolled to retain a boost hose.

you can then run a boost pipe to the drivers side of the intercooler along the rear of the crossmember.

Otherwise there might be mileage in doing it all back to front and feed the passenger side, and go from drivers side to the tophat via the drivers turret if you can find space.
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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 12:42 pm    Post subject: Reply with quote

Jonboy wrote:
Which manifold are you using Rich ?

I remember the pics that Dewis posted and that turbo sat really close to the block so I assumed clearance wouldn't be too much of a issue.


i am using a japspeed ebay jobbie mate

do you want me to post a link? it does sit really close to the block, i had to get a different dipstick for the turbo to actually fit on, but the manifold comes out and back on its self and ends up being quite big.
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and i would really hate that!!


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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 12:45 pm    Post subject: Reply with quote

alistairolsen wrote:
rotate the compressor housing around so that the outlet points down and back then cut down the black pipe to leave a stub and get the end rolled to retain a boost hose.

you can then run a boost pipe to the drivers side of the intercooler along the rear of the crossmember.

Otherwise there might be mileage in doing it all back to front and feed the passenger side, and go from drivers side to the tophat via the drivers turret if you can find space.


i am not sure what this means sorry?? on migweb some have suggested simply spinning the turbo??

parndon my retardedness.. PMSL
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Your more annoying than a cock up the arse........

and i would really hate that!!


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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 1:08 pm    Post subject: Reply with quote

Said manifold






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Your more annoying than a cock up the arse........

and i would really hate that!!


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chip



Joined: 11 Oct 2006
Posts: 17669
Location: Somerset

1990 Vauxhall Nova

PostPosted: Wed Jul 14, 2010 4:23 pm    Post subject: Reply with quote

The two "snails" on the turbo, can be loosened off and rotated on the central core.

Do NOT rotate the central core relative to th exhaust housing, it needs to be orientated correctly for the oil drains, but if you loosen off the inlet snail you should just be able to rotate it (not done it on that specific turbo myself but you can on every turbo ive ever owned so I should think you can!)

you'll need to modify the actuator bracket, but thats no big deal anyway.
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Under 400bhp makes baby jesus cry.
(so my boost leak at the jamsport day must have had him sobbing like rich j williams watching a chick flick)

www.totalvauxhall.co.uk

Nova - 457bhp - Mid Engine - RWD - GT35 - Autronic SM4
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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 5:25 pm    Post subject: Reply with quote

i may phone you to confirm what youw ant me to do..lol

i get the idea but i am worried about getting it wrong tbh

thanks for your help, it will be the weekend now though i guess Thumbs Up
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Spannishfly wrote:
Your more annoying than a cock up the arse........

and i would really hate that!!


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dewismotorsport



Joined: 02 Nov 2008
Posts: 1013
Location: Coventry & Barnstaple

1994 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 7:42 pm    Post subject: Reply with quote

Mate just get it on and I'll sort the pipe work out when I get back from the states, I'm hoping to bring works tig welder up as I should have about 6 weeks off so should be able to fabricate something Thumbs Up
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Custom C20LET inlet manifolds from £200, XE/LET baffled sumps £50, re-flanges, EVO turbo conversions, Alloy/Stainless TIG welding PM for requirements

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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Wed Jul 14, 2010 9:16 pm    Post subject: Reply with quote

dewismotorsport wrote:
Mate just get it on and I'll sort the pipe work out when I get back from the states, I'm hoping to bring works tig welder up as I should have about 6 weeks off so should be able to fabricate something Thumbs Up


Dewis motorsport to the rescue... Again love

the first weekend your free mate we are wetting the babies head, then once we have recovered then we start on the cars lol

thanks mate Thumbs Up
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Your more annoying than a cock up the arse........

and i would really hate that!!


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dewismotorsport



Joined: 02 Nov 2008
Posts: 1013
Location: Coventry & Barnstaple

1994 Vauxhall Corsa

PostPosted: Thu Jul 15, 2010 3:18 am    Post subject: Reply with quote

Ha ha yeah mate once the bin lids out, cars are deffinatly getting sorted out, I'll do your boost pipes and exhaust etc Thumbs Up
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Custom C20LET inlet manifolds from £200, XE/LET baffled sumps £50, re-flanges, EVO turbo conversions, Alloy/Stainless TIG welding PM for requirements

LET corsa GSI Build
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Jonboy



Joined: 15 Nov 2006
Posts: 1283
Location: Cambs

1979 Ford Escort

PostPosted: Tue Jul 27, 2010 5:36 pm    Post subject: Reply with quote

Any updates with this ?
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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Tue Jul 27, 2010 7:02 pm    Post subject: Reply with quote

Jonboy wrote:
Any updates with this ?


not as yet mate, have all the parts ready really, just waiting for dewis's help and advice on best way to route everything.

will update this when its all been sorted Thumbs Up
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Spannishfly wrote:
Your more annoying than a cock up the arse........

and i would really hate that!!


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tommygards



Joined: 02 May 2007
Posts: 428
Location: bath / torquay

1994 Vauxhall Calibra

PostPosted: Sun Aug 08, 2010 8:35 pm    Post subject: Reply with quote

what management you running? the_darkhorse is saying that it wont fuel correctly using motronic because of the twin scroll or something. Looking at this thread and others it might be easier just to shell out the extra for a garrett gt28rs lol
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Rich_j_Williams



Joined: 16 Nov 2006
Posts: 3380
Location: Coventry

1996 Vauxhall Corsa

PostPosted: Sun Aug 08, 2010 10:12 pm    Post subject: Reply with quote

You won't get the best out of that turbo without after Market mgt either mate, we are running STD motronic with phase 3.5 to start with then will be going after Market over winter hopefully

it has been dine before on evo and phase chips I am sure, will let you know how we get on Thumbs Up
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Spannishfly wrote:
Your more annoying than a cock up the arse........

and i would really hate that!!


Project Corsa Trackcar
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chip



Joined: 11 Oct 2006
Posts: 17669
Location: Somerset

1990 Vauxhall Nova

PostPosted: Thu Aug 12, 2010 9:51 am    Post subject: Reply with quote

Stupink ran his on phase 3.5 IIRC, might have been phase 4.
It melted.

Keep the boost down if that is the route you are going down.
_________________
Under 400bhp makes baby jesus cry.
(so my boost leak at the jamsport day must have had him sobbing like rich j williams watching a chick flick)

www.totalvauxhall.co.uk

Nova - 457bhp - Mid Engine - RWD - GT35 - Autronic SM4
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